Converting Venting Regulators to Non-Venting Regulators

converting to non-venting regulators

When upgrading oil and gas equipment, converting venting regulators to non-venting options can enhance safety, reduce emissions, and improve compliance with industry standards. BMD offers a reliable solution for this process with our non-vent conversion kits.

These kits are designed to retrofit competitors’ venting regulators. This guide walks you through the conversion process, highlighting the tools, steps, and testing needed for a seamless transition.

Pre-Conversion Checklist From Venting to Non-Venting Regulators

Evaluating Current Systems and Compatibility

Before starting, evaluate your current system to ensure the regulator is compatible with a non-venting conversion kit. BMD kits are specifically designed to retrofit most common models, however, you’ll want to check with our team of qualified specialists to ensure you have the exact kit for your equipment.

Conducting Risk Assessments and Safety Protocols

Always follow local and site-specific safety regulations. Before working on the system, conduct a risk assessment to identify potential hazards. Employ lockout-tagout procedures to ensure the area is safe for maintenance.

Tools and Equipment Required to Convert Regulators

Converting a venting regulator doesn’t require extensive equipment. Essential tools include:

  • Tube bender
  • Tube cutter
  • 9/16 wrench

With these tools, you can complete the process efficiently and safely.

The Conversion Process for Regulators

Step 1: Secure the Site and Shut Down Operations

Begin by shutting in the valve and ensuring there is no residual pressure in the system. Use lockout-tagout procedures to prevent accidents during the conversion.

Step 2: Determine Whether to Remove the Regulator or to do the Conversion In-Line

One of the biggest advantages of BMD’s conversion kits is that the process can be completed in-line. There’s no need to unbolt or remove the entire regulator. Simply detach the top bonnet and replace the necessary tubing. This in-line process saves time in the field, where every minute matters.

Step 3: Install the Non-Venting Kit

Carefully install the non-venting kit, following the instructions provided. Ensure all components meet oil and gas industry specifications for the platform being used and the location in which the kit is being installed. After assembly, inspect all tubing and connections for leaks.

Step 4: Conduct Initial Functional Tests

Restore pressure to the system and conduct functional tests to confirm proper installation. Inspect the entire system for leaks and confirm that all connections are secure. Conduct operational reliability tests to guarantee the regulator functions effectively in its new non-venting configuration. These final tests ensure no product is being wasted, the system is compliant with current regulations, and has operational reliability for the long haul.

Conclusion

Converting venting regulators to non-venting regulators can significantly enhance system performance and safety, as well as ensure that your system meets stringent environmental regulations. BMD offers top-tier conversion kits that simplify the process, enabling in-line conversion without removing the regulator. By following the steps outlined above and conducting thorough testing, you can achieve a seamless upgrade.

For more information on our products or to order a conversion kit, contact BMD today.

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